01
Collaboration from the Development Stage
SPCI’s research team works with customers from the early stages of material development.
We review in advance where laboratory conditions may differ during commercial-scale production.
17 years of mass production experience
02
Process Redesign for Commercial Production
We do more than simply replicate a reaction process but review it based on actual reactors and equipment.
The process is then redesigned to improve yield and purity.
Raw material selection, reaction conditions, purification methods
03
Identifying the Causes of Scale-Up Deviations
As the scale increases, heat transfer, mixing conditions, yield, and impurity profiles change.
SPCI identifies deviations using its in-house equipment and analytical infrastructure and establishes process conditions.
26 reactors, total capacity: 76,450 L, 15 types of analytical equipment
04
Quality Assurance Through Final Production
Our team involved in development also takes responsibility for commercial production, helping ensure that the products meet the agreed specifications.
We trace the causes of any abnormalities back to the relevant process stages.
Content, moisture, metal impurities, molecular weight distribution
05
Sharing the Benefits of Improvement
We produce more products in less time using the same raw materials and equipment.
The benefits of reduced process costs are also shared with customers.
Yield, processing time, process stages
06
Securing Time for R&D Personnel
SPCI handles scale-up validation and post-delivery responses to abnormalities.
This allows the customer’s researchers to remain focused on their original R&D projects.
Securing customer R&D time